Sr. Engineer Reliability Static ( 82647176 )

Job Responsibilities :

Purpose of the Role - To conduct engineering & maintenance activities related to fixed equipment as per defined plan, highlight risks on time and suggesting corrective measures, with the objective of maximizing equipment availability, reliability and integrity

Key Responsibilities - List of responsibilities attached to the role are documented below. These responsibilities are representative and the role holder is also responsible for any other job assigned by the superior authorities from time to time. This section in not intended to be an exhaustive listing of all activities done by the role holder. It should capture only the key responsibilities of the role

Responsibilities -

Policies, Processes and Procedures -
Conduct day to day activities & follow all relevant policies, processes, standard operating procedures and instructions so that work is carried out in a controlled and consistent manner
Participate in periodic audit activities to identify gaps and ensure all equipment maintenance system adhere to group standards, incorporate best practices pertaining to static equipment
Conduct procedures for repairs to fix equipment and associated appurtenances in accordance with codes, standards and RAGAGEPs
Follow applicable HSEF procedures/ practices with awareness about environmental statutory regulations and safety protocols
Implement energy conservation initiatives in order to support environmental sustainability efforts
Keep self abreast with leading static maintenance practices & trends and contribute to the identification of continuous improvement of systems, processes and procedures
Coordinate with statutory authorities. Maintain all records supporting statutory compliance with respect to static equipment
Undertake initiatives for trainings to enhance competencies and participation in training as per requirement
Engineering & Maintenance Operations -
Assist plant maintenance in troubleshooting critical problems. Assist in repair and reconditioning of static equipment/components
Provide inputs in planning for major shutdown activities and execution of major overhauls
Evaluate QAPs for all spares /consumables being procured as a part of the maintenance / projects cell
Review concession / deviation exercise for all pending inspection of equipment and ensure compliance to set procedure
Prepare inspection reports, give recommendations and record history. Ensure all inspection records are updated in systems like SAP and Meridium
Perform Failure Analysis and Root Cause Analysis (RCA) of repetitive failures and report findings. Apply the leanings from RCA to proactively increase the reliability of other assets
Support in technical due diligence for major activities, minor projects, plant expansions and modifications to ensure adherence to established guideline
Update corrosion manuals as applicable. Assist in developing RBI for the identified plants as per objective
Update master data of the fixed equipment in SAP/Meridium. Liaise with planning section for updation as required
Predictive and Preventive Maintenance -
Prepare preventive and predictive maintenance schedules and ensure compliance to the maintenance procedures
Manage implementation of standard maintenance procedure and plant maintenance procedures in order to reduce plant failures
Provide technical expertise pertaining to static equipment and maintenance to sub-ordinates
Reliability Assurance -
Support in improving reliability through continuous improvement techniques/ up-gradation/ projects/ implementation of advance diagnostic and online condition monitoring techniques
Participate in tracking obsolescence of site static equipment; implement suggested renewal plan in order to minimize risk of operating on unsupported equipment
Support reliability engineering applied to maintenance (REAM) functions with reliability standards in order to reduce production losses from defects/ failures/ breakdowns
Provide support to assess reliability risks & implement suggested counter-measures to ensure asset failure prevention
Provide inputs to standardize best practices specific to site static equipment and implement recommended measures
Co-ordinate inter-departmental reliability assurance activities like TRIPOD, Plant interface meetings etc. document recommendations arising out of various activities


Education Requirement :

Necessary: - A Bachelor's Degree in Mechanical / Metallurgical Engineering or a Master's Degree in Mechanical Engineering (preferred)
Valid certification in ASNT /ISNT Level II in at least two techniques MPI / UT / RT


Experience Requirement :

Necessary: 3-7 years of working experience in a refinery / petrochemical plants with at least 2 years managing the reliability, inspection and corrosion monitoring of fixed equipment
Desired:
Knowledge on static equipment maintenance and repairs
Knowledge of reliability principles
Knowledge of construction of fixed equipment
Knowledge of common design codes and standards
Knowledge of basic maintenance systems and practices of refinery/petrochemical units
Knowledge of materials, metallurgy and its application
Ability to read and understand equipment engineering drawings, PFDs, P&IDs, piping Isometrics


Skills & Competencies :

B. Function-specific Competencies (Technical /Functional)

Time to resolution
Throughput increase
% reduction in obsolescence of critical equipment
OEE (Overall equipment effectiveness)
Reduction in unplanned shutdown
Shutdown turn around time/ Mean time between failures
Adherence to health & safety policies
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