SE
ENGINEER - Production
Accepting applicationsSansera Engineering Limited · Bengaluru, Karnataka, India
Full-Time Mid_senior aiasicateperlpower management
Posted
30 May
Category
Manufacturing
Experience
Mid_senior
Country
India
Sansera Engineering is an engineering-led integrated manufacturer of forged complex and high-precision components
for the automotive, non-Automotive and Aerospace sectors. With a rich legacy spanning over three decades, Sansera
Engineering is committed to delivering quality products to its global clientele. As we continue to expand our operations
and workforce, As we continue to expand our operations and workforce, we are seeking talented and dedicated
individuals to join our team. Production Management
Execute daily production plan as per schedule.
Ensure achievement of shift production targets.
Monitor forging parameters such as temperature, tonnage, die alignment, and cycle time.
Minimize rejection, rework, and downtime.
Ensure optimum utilization of machines, dies, tools, and manpower.
Coordinate with maintenance team for machine breakdowns and preventive maintenance.
Manpower Handling
Allocate operators and helpers based on production requirements.
Monitor discipline, attendance, and shift manpower utilization.
Train and guide operators on safe working practices and process adherence.
Conduct shift meetings and communicate production priorities.
Quality Control
Ensure process compliance as per control plans and work instructions.
Monitor forging defects such as laps, underfill, cracks, mismatch, and scale issues.
Ensure first-piece approval and in-process inspections.
Coordinate with QA team for corrective and preventive actions.
Safety & Compliance
Ensure adherence to safety standards, PPE usage, and safe forging practices.
Identify unsafe conditions and initiate corrective actions.
Support implementation of 5S, Kaizen, TPM, and Lean activities.
Ensure compliance with IATF, ISO, and company procedures.
Machine & Die Monitoring
Monitor press/hammer performance and furnace conditions.
Ensure proper die changing and die maintenance practices.
Track die life and report abnormal failures.
Ensure lubrication and cooling systems are functioning properly.
Documentation & Reporting
Maintain shift production reports and rejection reports.
Record downtime, breakdowns, and process abnormalities.
Update production MIS and daily shift handover notes.
Support audit documentation and traceability requirements.
Key Performance Indicators (KPIs)
Production target achievement %
Rejection and rework %
OEE (Overall Equipment Effectiveness)
Machine downtime
Die life achievement
Safety incidents
Productivity per manpower
On-time production completion
5S audit score
Required Qualifications
Diploma / BE in Mechanical, Production, Metallurgy, or related field.
5–10 years of experience in forging operations.
Experience in hot forging / closed die forging preferred.
Required Skills
Knowledge of forging processes and metallurgy.
Understanding of forging defects and corrective actions.
Leadership and manpower management skills.
Basic knowledge of TPM, Lean Manufacturing, and IATF requirements.
Problem-solving and decision-making ability.
Good communication and reporting skills.
Preferred Industry Experience
Automotive forging
Crankshaft / connecting rod / axle component forging
Hot forging press or hammer operations
Show more Show less
for the automotive, non-Automotive and Aerospace sectors. With a rich legacy spanning over three decades, Sansera
Engineering is committed to delivering quality products to its global clientele. As we continue to expand our operations
and workforce, As we continue to expand our operations and workforce, we are seeking talented and dedicated
individuals to join our team. Production Management
Execute daily production plan as per schedule.
Ensure achievement of shift production targets.
Monitor forging parameters such as temperature, tonnage, die alignment, and cycle time.
Minimize rejection, rework, and downtime.
Ensure optimum utilization of machines, dies, tools, and manpower.
Coordinate with maintenance team for machine breakdowns and preventive maintenance.
Manpower Handling
Allocate operators and helpers based on production requirements.
Monitor discipline, attendance, and shift manpower utilization.
Train and guide operators on safe working practices and process adherence.
Conduct shift meetings and communicate production priorities.
Quality Control
Ensure process compliance as per control plans and work instructions.
Monitor forging defects such as laps, underfill, cracks, mismatch, and scale issues.
Ensure first-piece approval and in-process inspections.
Coordinate with QA team for corrective and preventive actions.
Safety & Compliance
Ensure adherence to safety standards, PPE usage, and safe forging practices.
Identify unsafe conditions and initiate corrective actions.
Support implementation of 5S, Kaizen, TPM, and Lean activities.
Ensure compliance with IATF, ISO, and company procedures.
Machine & Die Monitoring
Monitor press/hammer performance and furnace conditions.
Ensure proper die changing and die maintenance practices.
Track die life and report abnormal failures.
Ensure lubrication and cooling systems are functioning properly.
Documentation & Reporting
Maintain shift production reports and rejection reports.
Record downtime, breakdowns, and process abnormalities.
Update production MIS and daily shift handover notes.
Support audit documentation and traceability requirements.
Key Performance Indicators (KPIs)
Production target achievement %
Rejection and rework %
OEE (Overall Equipment Effectiveness)
Machine downtime
Die life achievement
Safety incidents
Productivity per manpower
On-time production completion
5S audit score
Required Qualifications
Diploma / BE in Mechanical, Production, Metallurgy, or related field.
5–10 years of experience in forging operations.
Experience in hot forging / closed die forging preferred.
Required Skills
Knowledge of forging processes and metallurgy.
Understanding of forging defects and corrective actions.
Leadership and manpower management skills.
Basic knowledge of TPM, Lean Manufacturing, and IATF requirements.
Problem-solving and decision-making ability.
Good communication and reporting skills.
Preferred Industry Experience
Automotive forging
Crankshaft / connecting rod / axle component forging
Hot forging press or hammer operations
Show more Show less