CNC / CAM Engineer

Job Title: CNC / CAM Engineer
Location: Allentown, PA

Position Overview
This is not a traditional CAM programming role. This position offers a unique opportunity to help redefine the future of CNC machining by bridging physical machining processes with advanced intelligence systems.
As a CNC / CAM Engineer, you will play a critical role in developing next-generation, self-correcting machining systems that integrate real-world machining behavior with adaptive, data-driven technologies. This role sits at the intersection of CNC machining, CAM strategy, physics, and emerging AI-driven solutions.
Mission
Transform real-world machining behavior into intelligent, self-correcting systems by translating:
Toolpath → Machine → Physics → Error → Correction → Optimized Output
This role focuses on evolving CAM from static programming into a dynamic, feedback-driven process that enables consistent, high-precision results.

Key Responsibilities
Advanced Machining Development
Develop and validate CAM programs on production-grade CNC machines.
Create test parts, setups, and validation strategies to evaluate machining performance.
Set up machines, prove out programs, and troubleshoot real-world machining challenges.
System Integration & Innovation
Collaborate with software and engineering teams to refine toolpaths based on actual machining outcomes.
Contribute to the development of closed-loop correction systems at the G-code level.
Bridge the gap between CAM intent and real machine behavior.
Help define how digital processes integrate with physical machining systems.
Establish repeatable validation processes across machines and setups.
Shop Floor Execution
Work hands-on in a shop environment, directly interacting with machines, tooling, and fixtures.
Develop experimental CAM programs and iterate based on performance feedback.
Diagnose and resolve machining issues such as deflection, chatter, and tolerance deviations.
Translate machining failures into actionable system improvements.
Candidate Profile
Experienced in managing the full machining lifecycle: programming, setup, execution, and validation.
Strong understanding of the gap between simulation and real-world machining performance.
Problem-solver who thrives in hands-on, shop floor environments.
Systems thinker with the ability to connect machining processes with broader operational and technical outcomes.
Motivated to innovate and improve how machining processes are executed, rather than simply operate within existing systems.
Technical Qualifications (Required)
5+ years of hands-on CNC machining and CAM programming experience.
Strong experience with multi-axis milling (4-axis or 5-axis preferred).
Deep understanding of G-code and machine behavior.
Proficiency with CAM software such as NX, Mastercam, Fusion 360, or PowerMill.
Demonstrated ability to:
Set up and validate machining processes
Troubleshoot machining issues (e.g., chatter, tool deflection, tolerance challenges)
Optimize toolpaths for real-world performance

Preferred Qualifications
Experience with probing systems, metrology, or CMM.
Background in high-precision industries such as aerospace or medical manufacturing.
Understanding of machine variability and error sources.
Exposure to automation or advanced manufacturing technologies.
Role Environment
Hands-on, on-site role based in a machining environment.
Requires direct interaction with CNC equipment, tooling, and production systems.
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